Coil Fed Laser Blanking System

Coil fed laser blanking machine system is giving great advantage on precision and custom sheet metal working. As we all know today’s metal working industry is required high production capacities with the fastest production start-up timing. Coil fed blanking machine is feasible for bulk sheet metal working capability with faster starting time because of it is avoiding the tooling investment. Moreover, it is not required to wait tooling production time. Also precision work is pretty important with today’s metal working industry. With the help of modern technology and laser cutting capability, having precision work is pretty easy with coil fed laser blanking machine. Moreover, with lowering the scrap volume, coil fed blanking system is providing the great advantage on production cost and environmental food print.

Coil-Fed Laser Blanking Machine Units

Coil-fed laser blanking machine has generally following units :

Coil Decoiler : As the all coil feeding machine systems, the process is starting with the decoiler on coil fed laser blanking system.

Leveler & Straightener : According to our customer needs, we provide the straightener unit or leveler unit for more professional solution on our coil fed blanking machine systems. This step is pretty important for precision cutting process.

Shearing Unit : We provide typical guillotine shear or rotary fly shear according to our customer requirements on our coil fed laser blanking machine systems.

Servo Feeder : Servo feeding unit is providing precision feeding accuracy on coil fed laser blanking machine system. Precision feeding is pretty important for having perfect cutting solution.

Laser Cutting: The laser cutting process of course pretty important on coil fed laser blanking machine systems. We supply the laser unit according the requirements, with lower or higher power, bridge systems or etc.

Stacking Unit : Depend on customer requirements, we provide one or two stacking unit on our coil fed laser blanking machine system. The first stacking is giving the results of typical cut to length line. Of course, if we add shear on our coil fed laser blanking machine system. The second stacking unit is providing the stacking solution after the laser cutting unit.

Advantages of Coil-Fed Laser Blanking Systems

Coil fed laser blanking machine systems provide several advantages if we compare with typical sheet metal processing systems.

Low Scrap Volume : Cutting directly from the coil, helping to reduce the material waste, if we compare with the traditional systems. If we use the pre-cut sheets, scrap volume is increasing dramatically and it is increasing the production cost of course. On the other hand, coil fed laser machine systems are helping to use almost every part of the sheet metal. It is easy to minimize scrap volume with coil fed laser blanking. And you can use almost all of the material.

Higher Efficiency : With the help of the continuous feeding sheet metal from the coil, it is easy to provide speed and accuracy of laser cutting on coil fed laser blanking. System is easily boosting the production rates. Coil fed laser blanking is pretty beneficial in the fields that demand high production volume. It is easy to provide both speed and precision cutting on coil fed blanking machines. Which is becoming as game changer where rapid production is critical.

Flexibility on Production : With the compare of traditional system, laser cutting technology provide pretty high flexibility. Which means to allow manufacturers to easily change production between different models and materials with minimum setup time. This flexibility makes coil-fed laser blanking systems perfect for not only for big volume manufacturing but also for custom sheet metal working also for small batch production. Doesn’t matter to produce small number design or a massive design, the coil fed laser machine system will give you best results.

Avoiding Tooling Investment : Traditional sheet metal working methods required with high cost tooling investment. Also tooling production causes pretty high tooling investment cost. Moreover, tooling change is requiring pretty long time, which can slow down production and increase the expenses. On the other hand, coil fed laser blanking systems is avoiding the need for toolings. At the end, coil fed laser machine is cutting down on both the cost of tooling investment and time loosing during tool change. As a result, this is not giving only reducing the tooling investment cost but also giving for faster design changes capability. Which is making coil fed laser blanking more efficient and cost-effective solution.

Higher Quality and Precision Cutting : Capability of the precision cutting of laser, guarantees that parts are produced with exact dimensions with clean cutting. Also with high-quality edges. This level of accuracy minimizing or we can say even eliminates the need for second finishing operation. So, coil fed blanking machine is saving both, the time and money. It is pretty easy to deliver to components which are ready to use directly for after process. Coil fed laser blanking provides efficiency and helping to reduce production costs.

Advanced Automation and Integration: As a new technology, coil-fed laser blanking systems are designed for easy integration into automatic production lines. It is allowing for smooth, continuous operation with minimal manual requirements. The coil fed laser blanking’s automation is not only reduces labor costs. But also provides consistent product quality, as the process with highly controlled and repeatable. Coil fed laser blanking systems contribute to a more efficient and cost-effective manufacturing process.

Usage Area of Coil-Fed Laser Blanking Systems

Coil-fed laser blanking systems is capable of using wide range of industries with the help of high technology. With the help of the technology’s precision, efficiency, and versatility.

Automotive : As we know that in the automotive sector, the demand for sheet metal parts is high. Coil-fed laser blanking systems provide the necessary requirements for hitting the production targets. So with coil fed laser machine systems, the production of body panels, chassis components, and other critical parts is pretty easy with precision results and with minimal material waste. Coil fed laser machine is feasible to handle high-speed production with providing tight tolerances. It ensures that manufacturers can consistently produce high-quality components, meeting the customer’s demands of the automotive industry.

Aerospace : The precision work results and the capability to work with specialized materials is pretty important for aerospace industry. Coil-fed laser blanking systems are perfectly fit for these requirements. As the coil fed laser machines can produce complex, lightweight components which match standards of aerospace products. Coil fed machine systems ensure that every part is produced with exact accuracy. At the end, these parameters making the coil fed laser systems ideal for matching aerospace manufacturing parameters. With coil fed laser machine systems quality and precision are non-negotiable.

Appliance : For manufacturers of household appliances, the flexibility of coil fed laser blanking system offers a significant advantages by allowing quick design changes. Coil fed machine systems are giving great opportunity to prototyping samples and fast production start-up. Design innovation can be a major competitive advantage at household appliance industry. Fast production capability is great advantage for coil fed laser machines. It allows manufacturers to change production to new trends and as to customer demands. With coil fed machine systems, bringing new designs to market faster while keeping high-quality production standards.

Electronics : The production of electrical enclosures, cabinets, and other components requires precise sheet metal cutting. Coil-fed laser blanking systems provide the necessary accuracy and efficiency to produce with exact specifications. With coil fed laser machine’s ability to consistently cut intricate designs with precision tolerances, coil fed systems ensure that each component meets the necessary standards. These parameters making the coil fed laser machine systems ideal for the precise and reliable production of electrical parts.

Construction and HVAC: Quick and efficient response is pretty important in the construction and HVAC industries. Coil-fed laser blanking systems are giving chance to manufacturers to provide ductwork, cladding, and other components with high accuracy and minimum waste. Coil fed laser systems allow the production process for rapid customization with efficient material usage. These details are making the coil fed machines an ideal solution for meeting the precise demands of construction and HVAC industries..

Integration and Automation of Coil Fed Machine Systems

One of the most important feature of coil-fed laser blanking systems is the integration into automated production lines. Coil fed systems can be combined easily with material handling robots, conveyor systems, and quality control units to establish a fully automatic working system. This level of automation not only helping for increasing productivity but also providing stability. Coil fed machine systems are easily reducing the chances of human error.

Additionally, the advanced software of coil-fed laser machine systems supply real-time monitoring and control of the entire production process. This capability allows for immediate detection and resolution of any problems. Minimizing downtime and securing that efficiency will stay in high level during production.

Coil-Fed Machine’s Environmental and Economic Results

Using coil-fed laser blanking systems in production offers both environmental and economic benefits. By optimizing material usage and minimizing scrap volume, coil fed systems provide more environmental manufacturing results. To avoiding in tooling production cost and maintenance costs with higher production efficiency, coil fed systems is giving great production cost advantage in long time.

Moreover, the flexibility of coil fed machine systems, allows the possibility with handle a wide range of raw materials. Such as high-strength steels, aluminum and etc. This capability is pretty important for industries like automotive and aerospace. At these industries, it is pretty important to reduce the fuel efficiency and emissions . As a result, with coil fed systems, manufacturers can meet the evolving demands of these fields. They can produce components which contribute to more efficient, environmentally friendly vehicles.

As Technic Machines, we exported our machines more than 70 countries until today.

Our main focus is following each step. So, from order to assembly and start-up process and solving potential any difficulties for our customers. We do production process checking, machinery acceptance test performance, loading process check. Also helping the shipment organization, assembly and start-up organization and etc. We are with our customers at each step from the beginning to the end. If it is necessary we do also market research for optimum machinery option. And giving our customers the critical information about the machines quality and after sales service performance of supplier. Our customers are happy to work with us. Also we are happy to receive regular inquires and orders from our old customers. Also we thank to our customers for being reference for us to their friends and partners, we feel that we are on right way.

With the help of our good relationships with Turkish machinery producers and our great knowlede about the producers. We are offering to our customers always the best and optimum solutions. So, working with us will make your work pretty easy from product research to delivery and assembly.